Everything You Need To Know About Corrugated Mailer Boxes

Corrugated mailer boxes have the potential to become your new best friend when it comes to packaging and shipping your products. 

However, there is so much more to corrugated boxes than just being a safe haven for your products. 

They can also serve as marketing tools that help you reach customers by increasing your product’s curb appeal.

What Are Corrugated Boxes?

Corrugated boxes are a type of packaging made from corrugated paperboard. 

The corrugated paperboard is a packaging material that contains fluted paper layers sandwiched between linerboards. 

This combination makes the corrugated paperboard strong and durable yet lightweight and easy to work with.

The fluted layer acts as a cushion for your products, absorbing shock and protecting them from damage during shipping and handling. 

The linerboards are the flat, smooth outer layers that give the box its shape and structure.

Different Types Of Corrugated Material

There are various configurations of the corrugated packaging material that can help you make boxes that are exceptionally robust. 

You can change the thickness of the fluting, the number of layers and the type of linerboard material to create a box that is customized for your needs.

One of the most popular examples of customized corrugated packaging material is the Kraft corrugated material. 

This material contains linerboards that are made of Kraft packaging material. This makes the corrugated material incredibly environmentally friendly and recyclable.

What Are Mailer Boxes?

Mailer boxes are a type of packaging solution that is specifically designed for shipping products through the mail. 

The flaps and closure of mailing boxes are usually constructed using pressure-sensitive adhesives that allow you to close and seal the box without the need for tape or other fasteners. 

This makes mailer boxes quick and easy to pack and ship.

Mailing boxes come in a wide variety of sizes, shapes, and styles. The most popular style of mailing box is the rectangular box, but you can also find mailer boxes that are square, triangular, or even circular.

Why Use Corrugated Mailer Boxes?

There are many reasons to use corrugated mailer boxes for your packaging and shipping needs. 

First, corrugated mailer boxes are incredibly strong and durable. 

This means that your products will be well-protected while in transit. The corrugated material can also cushion your products and absorb shock, preventing damage during shipping.

Second, corrugated mailer boxes are lightweight and easy to work with. 

This makes them quick and easy to pack and ship. The corrugated material may have many layers. However, remember the middle layer is fluted and has a lot of air. Thus, the weight of the material is significantly less than solid wood or metal.

Third, corrugated mailer boxes can be customized to meet your specific needs. 

You can change the thickness of the fluting, the number of layers, the type of linerboard material, and even the shape of the box to create a packaging solution that is perfect for your products.

Lastly, you can customize corrugated mailer boxes in a number of ways. 

Custom corrugated mailer boxes are almost always better than the standard options. You can customize your boxes with your company name, logo, or any other branding elements. 

This will help you create a packaging solution that is unique to your brand, and that will help you stand out from the competition.

Now that you know everything there is to know about corrugated mailer boxes, it’s time to learn about the different customization options for corrugated mailer boxes. 

How To Customize Corrugated Mailer Boxes

Custom corrugated mailer boxes have the ability to take your brand to the next level. Furthermore, the right customization options can help you with packaging that is unique and distinct compared to the rest of the competition. 

In this section, we’ll go over the various customization options that are available for corrugated mailer boxes. 

Labelling

One of the most popular customization options for corrugated mailer boxes is labelling. 

With labelling, you can add your company name, logo, or any other branding elements to your packaging. Labels are one of the most cost-effective ways to adorn your white corrugated mailer boxes with an interesting element. 

Labels can be made from a variety of materials, including paper, vinyl, and even fabric. You can also choose to have your labels printed or die-cut to create a unique look for your packaging. 

Die-Cutting

If you want to take your customization options one step further, you can consider die-cutting for your boxes. 

With die-cutting, you can create unique shapes and sizes for your packaging. This is a great way to add a bit of personality to your packaging and make it stand out from the rest. 

Die-cutting is also a great way to add functionality to your packaging. For example, you can die-cut handles into your mailer boxes to make them easier to carry. 

Printing

Another popular customization option for corrugated mailer boxes is printing. 

With printing, you can add colour and graphics to your packaging. This is a great way to make your packaging more eye-catching and visually appealing. 

You can choose to have your printed corrugated mailer boxes become a tool that helps you achieve marketing goals. Furthermore, you can also use printing to add informational elements to your packagings, such as nutrition facts or ingredient lists. 

However, that is not all. 

Imagine the transit path that your boxes will take. All the people that lay eyes on your printed corrugated mailer boxes will be exposed to your marketing message. 

This is a great way to increase brand awareness and reach a wider audience with your packaging.

Foiling

Suppose you want to create white corrugated mailer boxes that are different from the rest of the competition. In that case, foiling can help you create something that uniquely exceptional. 

Foiling or hot stamping is the process of adding a metallic finish to your packaging. This is done by using a specialized machine to press the foil onto the surface of your box. 

Foiling can be used to highlight edges and borders. Furthermore, you can uplift any texts and graphics on your packaging with this technique. 

A popular way to use foiling is to add a metallic finish to your company logo. This is a great way to make your branding elements pop and help your boxes stand out. 

You can choose from a variety of colours, including gold, silver, copper, and even holographic. You can also choose to have your foiling done in a matte or glossy finish. 

Embossing And Debossing

If you want to add a bit of dimensionality to your corrugated mailer boxes, then embossing and debossing are the way to go. 

With embossing, you can create raised graphics and texts on your packaging. This is done by using a specialized stamps to press the design into the surface of your corrugated mailer boxes. 

On the other hand, debossing is the opposite of embossing. With debossing, you can create recessed designs on your packaging. 

Both embossing and debossing are great ways to add visual interest to your packaging. They can also be used to create a tactile element that helps your boxes stand out. 

Spot UV

Spot UV is a type of printing finish that can be used to add a high-gloss finish to certain elements on your custom corrugated mailer boxes. 

This is done by using a UV-curable varnish on specific areas of your packaging. The result is a beautiful glossy finish that helps make your designs pop. 

Spot UV is often used to highlight certain design elements, such as logos or graphics. However, you can also use it to create an all-over glossy finish for your packaging. 

When using spot UV, it is important to note that the areas that are varnished will be more vulnerable to scratches. Therefore, you should take extra care when handling your printed mailer boxes. 

That said, spot UV does help protect the custom printing underneath from wear and tear.

Finishing Coats

In addition to the aforementioned finishes, you can also choose to have your corrugated mailer boxes coated with a finishing coat. 

A finishing coat is a clear layer of protection that helps safeguard your printed designs. It also helps make your packaging more visually appealing, durable, and long-lasting. 

There are various types of finishing coats that you can use, for example, matte, gloss, varnish, and soft-touch. 

A matte finish is a popular choice for many brands as it gives your packaging a modern and minimalistic look. On the other hand, a gloss finish helps make your designs pop and makes your packaging more eye-catching. 

If you want to add a bit of luxury to your packaging, then you can opt for a soft-touch coating. This type of coating gives your corrugated mailer boxes a velvety-soft surface that feels great to the touch. 

Order Your Corrugated Mailer Boxes Today!

Corrugated mailer boxes can be a great investment that helps you increase the likelihood of improving your ROI. 

Are you searching the market for the best mailer boxes? Look no further than Packaging Bee. 

Packaging Bee offers a wide range of corrugated mailer box styles that are perfect for any type of product. We also have a team of experts that can help you create custom corrugated mailer boxes that fit your specific needs. 

So, what are you waiting for? Contact us today, and let’s get started on your next packaging project!